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Rooftop Solar Installation & Maintenance Guide (2025)

by bpsecosolar

Installing a rooftop solar system is one of the smartest decisions for any home or business in India. But to keep your solar system efficient for the next 25 years, it’s important to understand the installation process, regular maintenance, cleaning methods, and how to solve common issues.

This guide covers:

  • Rooftop Solar Installation Process (Step-by-Step)
  • Common Solar Panel Problems & Their Solutions
  • How to Increase Solar Panel Efficiency
  • Cleaning & Maintenance Tips for Best Performance

1. Rooftop Solar Installation Process Explained

The installation of a rooftop solar system follows a standard checklist that ensures safety, performance, and compliance with DISCOM regulations.

Step 1: Site Survey

A technician visits your home to check:

  • Roof size & shading
  • Roof direction (south-facing is best)
  • Load capacity
  • Electrical connection & safety

Step 2: System Design & Quotation

Based on the survey, the vendor designs:

  • Panel layout
  • Inverter size (on-grid, off-grid, or hybrid)
  • Structure type (RCC, tin shed, elevated, etc.)
  • Wiring & protection devices

Step 3: Approval & Documentation

For subsidized systems:

  • Apply on National Solar Portal
  • Submit necessary documents
  • Wait for TFR (Technical Feasibility Report) approval

Step 4: Installation Work

Includes:

  • Mounting structure installation
  • Placing solar panels
  • DC wiring
  • Inverter setup
  • Earthing & lightning protection

Step 5: Net Meter Installation

DISCOM installs a net meter to track:

  • Solar units exported to the grid
  • Grid units consumed

Step 6: Testing & Commissioning

Electrician checks:

  • Voltage levels
  • String connections
  • Inverter performance

Step 7: Subsidy Release

After final inspection, the subsidy amount is directly transferred to your bank account.


2. Common Solar Panel Problems & Their Solutions

Even though solar systems are highly reliable, a few common issues may occur over the years.

Problem 1: Low Power Output

Causes: Dust, shading, panel degradation, weak wiring
Solution: Regular cleaning, check for shadows, tighten connections, replace faulty strings

Problem 2: Inverter Not Working

Causes: Overheating, wiring issues, grid failure
Solution: Ensure proper ventilation, reset inverter, check DC cables, consult an electrician

Problem 3: Bird Droppings on Panels

Solution:

  • Install bird spikes
  • Use elevated structures
  • Clean panels weekly

Problem 4: Hot Spots on Solar Panels

Cause: Poor wiring or damaged cells
Solution: Replace damaged panel or string
(This should be done by a certified technician.)

Problem 5: Grid Fluctuation Issues

Solution:
Install proper surge protection and ensure inverter settings match DISCOM requirements.


3. How to Increase Solar Panel Efficiency

Solar panels naturally lose some efficiency over time, but with smart steps, you can maximize their performance.

Tip 1: Install Panels at the Right Angle

In India, the ideal tilt angle is 10° to 30°, depending on your location.

Tip 2: Reduce Shading

Trim nearby trees, remove satellite dishes or obstacles.

Tip 3: Use High-Quality Inverters

A good inverter increases total system efficiency by 5–10%.

Tip 4: Clean Panels Regularly

Even small dust layers can reduce output by 10–20%.

Tip 5: Keep Panels Cool

Higher temperatures reduce efficiency. Elevated mounting allows airflow under the panels.

Tip 6: Use MPPT Technology

MPPT charge controllers optimize power production, especially in cloudy weather.

Tip 7: Replace Faulty Cables & Connectors

Loose wires cause voltage drops and reduce output.


4. Cleaning & Maintenance Tips for Solar Panels

Keeping your solar panels clean is the most important part of maintenance.

How Often Should You Clean Panels?

  • Once every 2–4 weeks in dusty areas
  • Twice a month during summer
  • After every heavy storm

Cleaning Tips

  • Use a soft cloth or sponge
  • Use normal water — no chemicals
  • Avoid using hard brushes
  • Do cleaning early morning or evening to avoid heat cracks
  • Never pour cold water on hot panels

Maintenance Checklist

  • Check inverter daily (for red or green lights)
  • Monitor generation through the app
  • Inspect wiring and connectors every 3 months
  • Ensure earthing and lightning protection is intact

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